KAS Inserters

KAS 465CM
The KAS 465CM Compact Mailer handles #10 to 10” x 13” envelopes, inserting at speeds of up to 5000 per hour. A modular system, the KAS 465CM offers flexibility, durability, and ease of set-up. The system is equipped with 2 Side pocket insert stations that handle a wide variety of materials including single sheets, cards, reply envelopes, half and tri-folded items and thicker booklets up to 3/8” thick

The standard sheet feeder folder handles 8.5" x 14.0" forms, 2 fold plates are to meet every fold requirement. Changeover between jobs takes approximately 5 to 10 minutes even when switching from a #10 to a 10”x13” envelope. Each insert station has miss, double, low product and jam sensors. There are further sensors on the machine to check the path of the documents through the system. Any error automatically stops the machine and the location of the error is shown on the touch screen.

Mailmaster 4655HS
The Mailmaster 465HS handles #10 to 10” x 13” envelopes, inserting at speeds of up to 6,000 completed envelopes per hour. A modular enveloping system, the KAS 465HS offers flexibility, durability and ease of set-up. Insert stations can handle a wide variety of materials including single sheets, cards, reply envelopes, pre-folded items, magazines, glossy stock and thicker booklets. It is possible to pre-select the number of items fed from an insert station, and have the insert stations cascade automatically from one bookfeeder to another when it runs low.

The standard sheet feeder folder handles 8.5" x 14.0" forms, 2 fold plates are to meet every fold requirement.
    
Mailmaster 565HS
The Mailmaster 565HS handles utility style up to 6.5” x 9.5” envelopes, inserting at speeds of over 7,000 envelopes per hour. This equipment is available in a number of configurations with a host of features.

The durable 565HS easily handles long runs and can effectively be changed-over to make short runs profitable. Insert stations can handle a wide variety of materials including single sheets, cards, reply envelopes, pre-folded items, and booklets. Bookfeeders can be added to handle product that is up to 3/16” thick. Each insert station has miss, double, low product and jam detection. There are further sensors throughout the machine to verify the path of the documents through the system. Any error automatically stops the machine and the location of the error is displayed on the screen.

Various end feeders can be added to feed and fold cut sheet or continuous forms, with or without reading capability and giving the choice of folding separately or nest folding. OMR (optical mark reading), barcode, 2D barcode or OCR (optical character recognition) are all available to facilitate batching of the prime document, selection of inserts, matching with insert stations, divert filled envelopes before sealing, envelope marking and mail sorting.

Integra Tip In System
The Integra is designed to insert a variety of documents into a magazine or folder cycling at up to 4000 filled items per hour. Different models are available depending upon the size of the item into which the documents are being inserted, ranging from 8.25” x 4” up to 9” x 12.5”. The book feeder will feed up to 0.25” thick, with the option to increase this to 0.375”. The standard insert stations handle items from 7” x 3.5” up to A4 with a maximum thickness of 0.125”.

The Integra when combined with the enveloping system (the KAS Mailmaster 465HS) creates a completed solution so that the filled book or folders can pass directly from, the integra to the inserter head, adding further inserts before final insertion into an envelope.

This machine can be used as a multiple feeder system for almost any poly wrapper on the market, whether one chooses to insert the material inside the magazine first or not. The equipment’s durable construction means it is ideal for long runs, while its ease of set-up and quick changeover also make it ideal for short run work. Hand feed positions can be added in case there are more inserts than automatic feeders on a particular job, or because a particular item to be inserted is simply not suitable for an automatic feeder.

There is an on-line position to allow for further equipment to be added up-stream. For example, a KAS Fast Sheet Feeder with reading capability may be required in order to select inserts before inserting into the book or folder.

KAS Polywrapper
The KAS Polywrapper is a cost effective method to polybag items 6.5” x 8" - 9” x 12” and is constructed to handle large volumes. Designed to be operator friendly, changeovers have never been easier. Standard with a touch screen control enabling communication between collation systems or to third-party equipment. Catalogues, magazines, books, sheets can be wrapped effectively by the KAS Polywrapper.

Performance:

  • Up to 5,000 polywrapped packages per hour
  • Wrapping thickness up to 1/2”
  • Durable construction, designed for true production environments
  • Under 75 Decibels